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GRACoL
SwatchCenter
Sourcebook 2003

 

Printing Success

 



New Products - October 2004


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Hot-Melt Adhesive
Henkel Adhesives unveils its new low-application-temperature hot melt adhesive to bookbinders. The user friendly, low-temperature Safe-T-Melt increases binding quality, boosts productivity, and improves worker safety, claims Henkel. It is also said to help maintain cleaner systems, reduce maintenance; prolongs application equipment life; reduce energy costs; improve worker safety; reduce adhesive fumes; reduce cross-grain paper wrinkling, and bind different paper stocks.

New Safe-T-Melt products include high performance spine glues and low-temperature side glues.

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Air-Feed Paper Jogger
MBM Corporation (www.mbmcorp.com) introduces the AJ-700 Air-feed paper jogger, which jogs paper and dries ink in one step.

The air-assist function forces air between sheets to reduce jogging time and eliminate powder buildup. In addition, it reduces empty insertions and double feeds in printers, folders, and collators. The AJ-700 jogger also features a built in timer for continuous operation, an air-only function, and a foot pedal.

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Collator Line
Vijuk Equipment, Inc. (www.vijukequip.com) introduces the Setmaster collator and its bookletmaking capabilities.

The Setmaster line features collators with sheet sizes ranging from 130mmx100 mm (5.5x4") to 707mmx1000mm (27.83x39.37"), which handle thicknesses from 20g/m2 to 1000g/m2 (approx. 13 lb. book to 600 lb. tag). The collators can be equipped with any number of stations. The feeding stations, which load on the run, are equipped with an adjustable feeding head with multiple suction points and air-blast separation, ensuring accurate sheet transfer. Double- and missing-sheet detectors are fitted as standard.

Options include a stitch/fold/trim unit; duplex system; head, corner; or loop stitcher; hole puncher; cross folding unit; ultrasonic welder; shrink wrapper; variable speed jogger; criss-cross jogger; gluing unit; computerized operation; deep-pile feeding; hand-feed station; crash numbering; and deep pile delivery unit.

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Tabletop Cutters
The Challenge Machinery Company (www.challengemachinery.com) introduces the Spartan series of tabletop paper cutters. The cutters are available in two sizes, 15-3/4" and 18-1/2" and in both electric powered and manual versions. Affordable and simple-to-operate, these machines have many of the features of larger, more expensive cutters.

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Automatic Layout Calculator
LithoTechnics (www.lithotechnics.com) debuts Metrix 1.5, reported to be the first automatic layout calculator for commercial printers. Metrix optimizes press sheet layouts for ganging multiple products, eliminates the complexities of gang printing and minimizes stock waste, placing as much product on a press sheet as possible, while considering printer/press capabilities and product specs such as grain direction."

The new 1.5 version can plan up to one hundred products, different sizes and quantities,mixtures of flat and folded work, each with different bleeds and grain direction requirements.

Metrix integrates with MIS systems by importing JDF product intent data. The Metrix Production Edition also exports JDF, CIP3, and Preps template files to eliminate the manual creation of Preps templates in prepress, and to automate the setup of cutters and folding machines in the finishing department.

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Digital Ink Presetting
Continental Micro Systems presents The Printflow Company's digital ink fountain presetting soluton.

Acting as a translator between the prepress and the printing machine, Printflow Digital Ink Preset System (DIPS) converts prepress data into the proper digital format, calculates the required coverage per ink zone, thereby creating the ink key presetting information, and transmits this data on to the press control console.

Printflow DIPS consists of the DIPS Converter (prepress file reader) and the DIPS Center (interface and preset module). The DIPS Converter is able to calculate the image coverage data out of most RIPs either in CIP3/4 format or, if this option is not possible, then into the existing RIP format.

The DIPS Center processes image area coverage data from a prepress area sent via Ethernet from the DIPS Converter. When the job is ready to be printed, the image area coverage data is calculated to specific ink key values, which are then transferred to the press console to preset the ink fountains. One DIPS system is able to communicate with various press models and sizes simultaneously.

DIPS communicates with almost any RIP format and with printing machines from most major manufacturers.

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Mac Sign-Making Software
Scanvec Amiable (www.scanvecamiable.com) releases its Flexi and PhotoPRINT Products for Native Macintosh OS X. Flexi and PhotoPRINT for Mac include such key features as full design control, RIP, color management, and print and cut. Composed of pre-built workflows and features specifically designed for the sign-making industry, the Flexi line of products are designed for those who want to use Mac OS X as their design and production platform. Customers who want to RIP and print to large-format digital printers directly from their Mac OS X work station can now do it with the professional PhotoPRINT product.

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Automatic Baler Ties
NEXGEN Baling Systems (www.marathon-equipment.com) debuts its PC-Series Auto-tie baler. Features include a gear-driven tier, a twisting device that reportedly produces the smallest "pigtail" in the industry, resulting in a 10% reduction in wire consumption. (The pigtail is the part that sticks out when the two wires are automatically twisted together.) Other highlights include a touch-screen operator interface, high efficiency power unit, quick loading wire box holders, ram hold-down bars that are adjustable from the exterior of the machine, and a Nylatron dust control system.

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High-Speed Folder/Gluer
American International Machinery (www.aim-inc.net) debuts the Signature Elite, a high-speed folder gluer that offers faster set-up with less tooling, increased versatilty, and an extensive carton range.

The Signature Elite offers all of the features found on its predessor, the Superior folder, including a high-performance servo-driven vacuum feed section. Additionally, the Elite provides an increased speed of up to 1,800 feet per minute, with higher backfold speeds offering more consistent overall production speed. Redesigned lead-in carriers offer increased control and easier set-ups in the compression section.

Additional features include a carton alignment section that straightens and corrects carton skewing out of the feeder for consistant and accurate folding, and a belted six-corner folding device that uses a belt to fold cartons, thus helping to decrease scuffing.

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Management Software
CRC Information Systems, Inc. (www.crcinfosys.com) highlights THE System, a fully-integrated, easy-to-use information management system that encompasses all aspects of graphic arts business management. THE System utilizes Windows 2000/2003 and SQL Server 2000 platforms and specifically addresses the requirements of commercial printers, from estimating, production, and inventory management to accounting and e-commerce. The cost-saving benefits of THE System are proven to generate one of the industry's highest returns on investment, says the company.

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Ink-Jet Printers
Paul Leibinger Numbering Machine LP introduces the Leibinger DotJet 280 and DotJet 300 ink-jet printers. Based on drop-on-demand technology, the DotJet printers offer a compact and modular concept with high resolution and a wide-print format. The printers are ready to image in five minutes , and can be used with UV-curable, oil- and solvent based inks to print on a variety of substrates.

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